Factories, production & packing lines

Manufacturing manual handling training

Online manual handling training for production and packing line work, where the risk is less the one heavy lift and more the light one repeated all shift.

Fastest

Go straight to the assessment

Trained before? Answer 20 real warehouse scenarios — no time limit. Score 75% and your certificate is issued the same day.

Start the assessment

Learn first, then the assessment

8 short modules on lifting, carrying, pushing and pulling, about 55 minutes. Free, and your progress is saved as you go.

Start the free course

Either way you pay $39 only after you pass · unlimited attempts · no account needed

Course & assessment

Free

Certificate

$39 one-off

Production worker in a hairnet and high-vis vest at a packing line
Built for production & packing workRepetitive tasks, raw material bags and line pace.

Why the factory floor is different

Light loads, thousands of times

Production injuries are mostly not about weight. They come from repetition, fixed posture and a pace you do not control.

  • The line sets the pace

    On a packing line or at a machine, you do not choose when the next item arrives. Repetition at someone else's speed is the most common route to shoulder, wrist and back injuries in production.

  • Raw material bags

    20 to 25 kg sacks of powder, granules or ingredients — floppy, hard to grip, often lifted from a pallet at floor level into a hopper above waist height.

  • Bins, tubs and totes

    Parts bins and product tubs that are fine empty and heavy full, slid along benches and lifted onto conveyors, many times an hour.

  • Fixed workstations

    A bench that is the wrong height for you is the wrong height every minute of the shift. Awkward posture held for hours adds up even with light items.

  • Loading and unloading machines

    Feeding sheet, coil or parts into a machine often means reaching over guards or into the machine with the load at arm's length.

  • End of line palletising

    Finished cartons stacked onto pallets by hand: bottom layers at floor level, top layers above the shoulder, the same carton hundreds of times.

On the line

The hopper at the mixing station

Twelve 25 kg bags per batch, from a pallet on the floor into a hopper at chest height, four batches a shift. That is 1.2 tonnes lifted from the floor to above the waist, by one person.

What the course would have you notice: the problem is the pallet height, not your technique. A pallet raised on a lifter or stand removes the floor-level part of every lift — that is the kind of control the course asks you to look for and report, before anyone tries to fix it by lifting harder.

Fully online

Work through it on your phone during a break or on a laptop at home. Nothing to install.

About an hour

Eight short modules with concise, practical content. Stop and resume whenever you like.

Free assessment

20 scenario-based questions. Pass mark is 75%, and you can retry as many times as you need.

Pay only if you pass

Training and assessment cost nothing. The optional certificate is $39 AUD after you pass.

How it works

Four steps from start to certificate

01

Start the free training

Open module one — no signup, no payment details.

02

Work through 8 modules

Short lessons, warehouse examples and quick knowledge checks.

03

Sit the free assessment

20 multiple choice questions. 75% to pass, unlimited retries.

04

Add a certificate (optional)

Passed? Get your Certificate of Completion for $39 AUD.

Questions

Manufacturing questions

Yes, for the manual handling side of the job. The modules teach how to recognise hazardous manual tasks, lift and lower safely, and reduce repetition and awkward posture — the same principles apply on a production floor. Machine-specific training and your site's procedures still apply.

Yes. Recognising repetitive and sustained tasks as hazardous, and ways to reduce them, are central to the hazardous manual tasks and risk reduction modules.

About an hour across eight short modules, then a 20-question assessment with a 75% pass mark and unlimited retries.

No. It is a Certificate of Completion for non-accredited workplace awareness training — not an RTO qualification or HLTWHS005. Many employers accept it for induction and refreshers; check with yours if you are not sure.

The course and the assessment are free. The Certificate of Completion is $39 AUD, paid once, only after you pass — go straight to the assessment or do the course first. Teams can buy codes in bulk from $22 each.

This is non-accredited general awareness training and does not issue a nationally recognised Statement of Attainment. Always confirm your employer's specific training requirements.

Get your manual handling certificate

Go straight to the assessment, or learn first with the free course. Pay $39 only when you pass.

Free course & assessmentCertificate $39 after you pass

Get certified